Lab Services
Independent Reliability Testing and Failure Analysis
Third party lab services with 30 years of proven experience supporting mission critical applications.
Credibility
Core Testing Capabilities
Accelerated Life and Thermal Testing
Accelerated Life and Thermal Testing designed to evaluate long-term performance and reliability. With a focus on identifying electrical opens, testing is customized based on real-world operating conditions and risk site analysis. This process enables accurate mean time to failure determinations, helping predict product lifespan under stress. Engineers also pinpoint potential risk sites and analyze component failure rates, providing valuable insights that drive more robust and dependable circuit board and cable assembly designs.
Humidity and Bias Testing
Humidity and Bias Testing to evaluate how products perform in harsh environmental conditions. Through methods such as Temperature and Humidity with Bias (THB), High Accelerated Stress Testing (HAST), cyclic temperature and humidity exposure, and autoclave (pressure cooker) testing, i3 simulates real-world moisture and thermal stress. These tests help identify potential failure points, ensuring circuit boards and cable assemblies maintain reliability and performance in demanding environments.
Electrical Opens and Shorts Analysis
Electrical Opens and Shorts Analysis to ensure the integrity and reliability of circuit boards and cable assemblies. i3 partners with customers to develop testing strategies based on real-world operating conditions and risk site analysis. Using methods such as Surface Insulation Resistance (SIR) testing and Conductive Anodic Filament (CAF) testing, the team identifies potential failure points and electro-migration risks. This approach helps detect opens and shorts early, improving product performance and long-term durability.
Failure Analysis and Materials Characterization
Failure Analysis and Materials Characterization to deliver precise insight into product performance and reliability. Equipped with relay and interface boards supporting up to 960 channels per tester, i3 enables high-capacity, detailed analysis. Mobile, chamber-independent systems provide flexible testing setups, while high-precision readouts using HP3458A meters ensure accurate measurements. With automated continuous monitoring and multi-bias (voltage) capabilities, i3 captures critical data needed to identify failure mechanisms and improve material and design performance.
Advanced Monitoring
& Equipment
How We Reduce Risk
i3 Assembly ensures product reliability through a disciplined four-step field-conditioning process designed to reduce risk during lab testing. First, accelerated testing pushes circuit boards and cable assemblies beyond normal operating limits to uncover potential weaknesses early. Next, data monitoring captures real-time performance metrics, allowing engineers to identify trends and anomalies. When issues arise, failure analysis is conducted to determine root causes with precision. Finally, insights from testing are applied through design improvement, strengthening future iterations for enhanced durability and performance. This systematic approach helps i3 Assembly deliver high-quality, dependable electronics built to withstand real-world conditions.